zero liquid discharge

Waste Water Treatment Process

Three stages to wastewater treatment process:

1) Primary treatment

The objective of primary treatment is the removal of settleable organic and inorganic solids by sedimentation, and the removal of materials that will float (scum) by skimming. Approximately 25% to 35% of the incoming biochemical oxygen demand (BOD), 50 to 70% of the total suspended solids (SS), and 65% of the oil and grease are removed during primary treatment. Some organic nitrogen, organic phosphorus, and heavy metals associated with solids are also removed during primary sedimentation but colloidal and dissolved constituents are not affected.

2) Secondary treatment

The objective of secondary treatment is to remove the residual organics and suspended solids. In most cases, secondary treatment follows primary treatment and involves the removal of biodegradable dissolved and colloidal organic matter using aerobic biological treatment processes. Aerobic biological treatment is performed in the presence of oxygen by aerobic microorganisms (principally bacteria) that metabolize the organic matter in the wastewater, thereby producing more microorganisms and inorganic end-products.

Several aerobic biological processes are used for secondary treatment. These differ primarily in the manner in which oxygen is supplied to the microorganisms and in the rate at which organisms metabolize the organic matter. Common high-rate processes include the activated sludge processes, trickling filters or biofilters, oxidation ditches, and rotating biological contactors.

In the activated sludge process, the dispersed-growth reactor is an aeration tank or basin containing a suspension of the wastewater and microorganisms, the mixed liquor. The contents of the aeration tank are mixed vigorously by aeration devices which also supply oxygen to the biological suspension. Aeration devices commonly used include submerged diffusers that release compressed air and mechanical surface aerators that introduce air by agitating the liquid surface. Hydraulic retention time in the aeration tanks usually ranges from three to eight hours but can be higher with high BOD wastewaters.

Following the aeration step, the microorganisms are separated from the liquid by sedimentation and the clarified liquid is secondary effluent. A portion of the biological sludge is recycled to the aeration basin as return activated sludge (RAS) to maintain a high mixed-liquor suspended solids (MLSS) level. The remainder is removed as surplus activated sludge (SAS) or otherwise know as waste activated sludge (WAS) from the process and sent to sludge processing to maintain a relatively constant concentration of microorganisms in the system.

3) Tertiary treatment

Tertiary and/or advanced wastewater treatment is used to remove specific wastewater constituents which cannot be removed by secondary treatment. Nitrogen, phosphorus, additional suspended solids, refractory organics, heavy metals and dissolved solids can be removed using individual treatment processes. However, advanced treatment processes are sometimes combined with primary or secondary treatment (e.g., chemical addition to primary clarifiers or aeration basins to remove phosphorus) or used in place of secondary treatment (e.g., overland flow treatment of primary effluent).